XL
LG
MD
SM
XS

These are plant designed and customized for the automatic coating of rolls and hoses via cold casting. The finished products are mainly used in the printing and painting / coating sectors. Moreover, said articles can be realized in various densities and hardness, using materials both compact and expanded, and using special supports as bases, like fiberglass and carbon fiber.

Each one of our Ribbon Flow systems includes:

  • A mobile dosing machine for polyurethane materials (from 2 up to 4 components and up to 4 additives, colours or catalysts connected directly to the mixing head), that may be placed or installed on guides and rail tracks.
  • As an alternative, a static casting machine together with a lathe synchronized with a mobile 4-axis turret to move the mixing head.

It does not matter whether the whole machine or just the mixing head moves. The important thing is that the PU materials are cast directly on top of the base pieces while they are rotating, in order to reduce drastically any waste of materials. Furthermore, using this production method, no moulds are needed and it is not necessary to spend any money to stock them. Not to mention that it is also possible to cut down long processing times and other maintenance costs.

Clients may fully adjust at their own discretion:

  • Pouring flow rates, the thickness of each layer and the length to coat of the base piece.
  • The hardness of the product, by setting up a certain recipe for each specific type of product.
  • Height, depth, inclination and lengthwise advance of the mixing head.

Finally, it is also possible to enhance our Ribbon Flow plant by selecting optional upgrades, like high pressure mixing heads and casting machines or even a multi-stream pouring systems. We also offer customized configurations devised specifically to meet your individual requirements.

RIBBON FLOW
Standard configuration with No.03 components, No.01 colour e No.01 additive
* Other configurations are possible upon request
ResineCurativeCurative
Tank Capacity [lt]  from 40 to 200from 40 to 200from 40 to 200
Heating Power [kW]444
Max. Temperature [°C]808080
Max. Stirrer Speed [rpm]22,622,622,6
Max. Pump Speed [rpm]150150150
Output Range [g/min]Selected by the customerSelected by the customerSelected by the customer
LATHE
Standard configuration
Size SSize MSize L
Sliding Wedge Chuck Ø [mm]300400500
Max. Chuck Rotation Speed [rpm]100100100
Max. Roll Ø [mm]70010001800
Max. Roll Length [mm]300060006000
Max. Weigtht Capacity [kg]80015003000
Turret Movementmanualhydraulichydraulic